Ensuring Performance and Reliability
The engine is not just a component of a vehicle—it is the foundation of its functionality, performance, safety. From enabling basic mobility to driving experience, almost every aspect of a vehicle’s purpose relies on the engine, efficiency, and reliability. As automotive technology evolves (e.g., toward electric and hybrid engines), the engine’s role continues to adapt— but its status as the vehicle’s "heart" remains unchanged.
See how nexonar helps your engine assembly
Typical customer challenges
Short TAKT time
Engine assembly requires extremely short cycle times, leaving no room for delays or manual verification steps. Operators must complete each tightening quickly and accurately to keep production flow uninterrupted.
Multiple screw types in one station
Within the same workstation, different fasteners often need to be tightened using various sockets. Switching between tools or configurations manually can slow down the process and increase the risk of errors.
Ensuring 100% rework completion
When a screw is marked as NOK (not OK), it is critical that rework is performed correctly and only on the affected fastener. Without a reliable system to verify this, incomplete or incorrect rework can compromise product quality.
How can nexonar solve these challenges?
Short TAKT time - high-speed tracking
With a frame rate of up to 163 Hz, nexonar ensures ultra-fast real-time position tracking, perfectly suited for short TAKT applications and high-throughput assembly lines.
Multiple screw types in one station - intelligent socket management
nexonar can automatically detect and manage different tightening channels, ensuring the correct socket is used for each screw without manual intervention—saving time and reducing the risk of operator error.
Ensuring 100% rework completion - smart rework control
The system can receive NOK screw data directly from external systems (e.g., PLCs or customer MES). This ensures rework is carried out only on the specific NOK screw, guaranteeing 100% completion and full traceability of every tightening operation.
Advantages of the nexonar solution at a glance
Error reduction
High precision in assembly tasks - Ensures correct and consistent component assembly.
Quality assurance
Streamlined quality control processes - Reduces manual checks and improves efficiency.
Tool management & Calibration
Tools can be switched and seamlessly started. Having them integrated in the quality process will avoid any failure's caused by spare tools.
Precise Torque & Tightening Control
The location parameter will be added in all tightening results to ensure the full traceability
