Desoutter Industrial Tools

Enhance quality with an advanced Real-Time Location System

Real-Time Tracking for assembly at workbench

Optimize manufacturing with workbench’s advanced, camera-based solutions from nexonar — boosting flexibility, safety, ergonomics, and efficiency while reducing recall risk.

Eliminate errors with Real-Time Tracking

Optimize your manufacturing process with workbench’s advanced solutions powered by nexonar’s camera-based systems. Benefit from greater flexibility, better ergonomics, lower recall risk, and higher efficiency.

See how nexonar helps your workbench assembly

Typical customer challenges

  • Limited space

    Many assembly environments face space constraints, leaving little room for large or fixed positioning systems. Integrating additional tracking or vision equipment can become difficult without affecting the workflow or ergonomics of the workstation.

  • Assembly of small parts

    In many modern assemblies, operators must handle and tighten very small screws positioned close to each other. This increases the risk of selecting the wrong fastener or misaligning the tool, leading to potential quality issues and rework.

  • Tightening combined with pick and place

    Assembly processes are evolving beyond pure tightening tasks. Operators are increasingly required to perform pick-and-place activities or handle multiple parts within one station, demanding precise and flexible motion tracking that goes beyond tool-based systems.

How can nexonar solve these challenges?

Upgrade your manufacturing process with advanced technology that prioritizes safety, ergonomics, and efficiency. By reducing recall risks and optimizing workflows, you can ensure a more reliable and productive operation.

  • Limited space - flexible and compact solution

    nexonar’s compact camera system can be easily integrated even in tight workspaces. Thanks to its flexible mounting options, it adapts to nearly any production environment without requiring large installations or significant layout changes.

  • Assembly of small parts - high precision solution

    With its proven real-time tracking technology, nexonar ensures exact positioning — even for the smallest screws and components placed close together. This precision minimizes errors and guarantees consistent, high-quality assembly results.

  • Tightening combined with pick and place - versatile tracking

    The nexonar system can also track hand movements through a lightweight tracker mounted on a glove. This allows precise monitoring of pick-and-place actions and ensures correct sequencing of manual tasks, adding flexibility and process reliability to every operation.

Advantages of the nexonar solution at a glance

Quality Control

Enhanced real-time tracking, because live monitoring ensures accurate progress and immediate error detection.

Quality assurance

Improved quality assurance, because automated data collection and analysis guarantee that each component meets high standards.

Time Management

Streamlined delivery targets, because optimized tool changeovers and calibration reduce downtime and improve production flow.

Effective Training

Increased precision in component placement, because real-time guidance ensures that all parts are accurately positioned according to specifications.

Would you like to learn more about our workbench solution nexonar ONE?

Main benefits of nexonar in your production

  • Traditional Workbench Assembly

    Manual instructions, paper-based or digital documents
    Relies on worker experience, prone to human error
    Slower due to manual checking and verification
    Post-assembly inspection required
    Limited documentation, prone to gaps
    Requires extensive hands on training
    Less adaptable to changes in workflow
    Variability in worker performance
    Workers must remember steps, leading to cognitive strain
    Low durability, shift over time
    There is no wireless option
  • Workbench Assembly with nexonar

    Real-time guidance with AR overlays and sensor-based feedback
    Precise tracking reduces errors, alerts for incorrect steps
    Faster assembly with automated guidance and validation
    Continuous quality monitoring with real-time feedback and traceability
    Detailed digital tracking of each assembly step
    Intuitive guidance and error prevention reduces learning curve
    Easily programmable for new products or processes
    Standardized workflow enhances consistency
    Visual and sensor based assistance reduces workload
    Maintenance free
    attach the tracker to any tool for positioning

Other application from nexonar

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